Case Studies

Case Studies

See How INTEC Solves Complex Challenges.

Explore how INTEC Controls helps solve real-world gas detection challenges—from high-risk data centers to complex industrial zones and seamless retrofits. These stories show how our systems, service, and support protect people, facilities, and infrastructure every day.

CASE STUDY #1

Data Center: Smart Sensor Placement for a High-Risk Environment

Overview

As demand for cloud services, AI, and data storage accelerates, data centers rely on battery storage for backup power. These systems can release hydrogen gas during charging—creating a significant fire and explosion risk.
What We Did

INTEC provided hydrogen and combustible gas sensors, along with a smarter servicing solution through our SC2 sensor exchange program. This eliminated the need for costly tubing setups and enabled fast, easy sensor swaps—even in hard-to-reach areas.

Project Highlights

Hydrogen detection for battery storage rooms

SC2 sensor exchange = lower service cost

No tubing required for calibration access

Strategic sensor placement improved efficiency

Overview
What We Did
Project Highlights
CASE STUDY #2

Manufacturing Facility: Explosion-Proof Detection for a Class 1, Division 2 Environment

Overview

A large engineering firm tasked our distributor, Buckley Associates, with finding a gas detection solution for CO, H₂, and CH₄ across four key points in a manufacturing facility. The site was classified as Class 1, Division 2—demanding explosion-proof equipment and strict zoning.

What We Did

NTEC designed a system using PX2 explosion-proof sensors, a zoned DGC6 controller, and EP-06/CON5 modules for flexibility. Over a year, the project was redesigned 3 times to meet evolving requirements, including the addition of 3 horn strobe alarms and BMS integration via dry contacts.

Project Highlights

9 PX2 sensors across 3 detection zones

3 alarm indicators for low-level, trouble & alarm conditions

BMS integration with dry relay contact

Modular setup adapted to evolving needs

Overview
What We Did
Project Highlights
CASE STUDY #3

Student Housing Garage Retrofit: Fast, Cost-Effective Retrofit for Obsolete Sensors

Overview

An engineer reached out with an urgent issue: the PG1 sensors in a student housing garage were damaged, but the product line was obsolete. A direct replacement wasn’t available—he needed a quick and budget-friendly retrofit.
What We Did
INTEC recommended upgrading to the PG2 platform, which maintained compatibility with existing wiring. We instantly pulled the original riser diagram by job name, and the system was shipped factory-programmed to eliminate on-site configuration.
Project Highlights

Seamless retrofit with PG2 platform

100% reuse of existing wiring = major cost savings

Original documentation accessed instantly

Factory-programmed delivery = no field setup needed

Overview
What We Did
Project Highlights

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